Decorative Solutions

Interior Decor Parts

Product- and system requirements

Interior decor parts

Interior decor parts

  • High quality palstics surfaces for A, B, C trim pillars and lower instrument panel
  • Interior trimparts with functional integration (airbag cover)
  • Optimized gap design

Innovations

  • Fully automated assembly of clips, mats etc.
  • In moulded fabric to secure airbag function
  • Compensatory tolerances

 

Sill Plates
Sill Plate

Sill Plate

 

Product- and system requirements

  • Back moulded sill plates with steel / aluminium foil
  • High gloss surfaces (premium standard)
  • Real metal optic (truth in material)
  • Functional integration
  • High resistance against environmental influences
  • Weight reduction

Innovations

  • Process integrated metal foil bending (tool technology)
    Sill Plate

    Sill Plate

     

  • Reduced complexity of supply chain
  • CAD simulation of back moulded parts
Scuff Plate
Scuff Plate

Scuff Plate

Product- and system requirements

  • Functional integration
  • In mold plastic components with metal foils
  • High stressed surfaces

Innovations

  • Process integrated metal foil preforming (multilevel production processes)
  • Lay out design of components by coupled simulations
  • Simplified assembling
Garnish
Garnish

Garnish

Product- and system requirements

  • Class A surface without painting
  • Noise damping
  • Functional integration (loudspeaker, design bezels)
  • Invisible parting line

Innovations

  • Innovative tooling concepts
  • Forced demolding
  • Use of recyclate
Spray Element for Bath and Kitchen
Spray Element

Spray Element

Spray Element | Source: Hansgrohe

Spray Element | Source: Hansgrohe

Product- and system requirements

  • High gloss product surface (chromated)
  • Invisible parting line
  • Scroll-mode for water guides
  • Prevention of calc accumulation
  • Fully covered switch surfaces
  • Minimized water use

Innovations

  • 2K-LSR-spray
  • Modular water guide concept
  • Pressure optimized valves
  • Integrated valve gates

 

Actuator Button
Actuator Button

Actuator Button

Product- and system requirements

  • High quality surface
  • Metal feeling

Innovations

  • Aluminium foil backmolded
  • Small radii on edges
  • Anti finger-print top coating
Handles
Handles

Handles

Product and system requirements

  • Thick walled moulded part made by super transparent PMMA
  • Injection moulding process to produce a part with strongly varying wall thickness (2 – 10 mm)

Innovations

  • Insert with PVD coating
  • Ultrasonic welding within direct viewing range

 

Fuel Filler Inlet
Fuel Filler Inlet

Fuel Filler Inlet

Product and system requirements

  • Sealing
  • Chemical resistance
  • Compensation of BiW tolerances

Innovations

  • 2K injection molding
  • Paintable material for fuel filler cap