Functional Components

Cowl Top
mrkts-prod-fun-comp-cowl-575-300

Cowl Top

Product- and system requirements

  • Sealing between windshield and engine compartment
  • Draining off of the water coming from wiping system
  • Ensuring fresh air supply (free of water and snow) for climate control unit
  • UV- stability
  • Design to compensate body tolerances

Innovations

  • Multi component moulding
  • Fully process integrated inmoulding of snow grid
Air Water Separation Unit for HVAC Application
mrkts-prod-fun-comp-hvac-575-300

Air Water Separation Unit for HVAC Application

Product- and system requirements

  • Separation of incoming air-water mixture into water and dry air for climate control until
  • Draining off of water entering from cowl vent
  • System tightness avoids to inlet air-leakage
  • Guidance of inlet air to improve water separation
  • Optimized summer air intake causes CO2 reduction

Innovations

  • Air inlet with minimized pressure loss
  • Excellent moisture content reduction
  • Inline PU- sealing process
  • Use of recycled material
Air Duct
mrkts-prod-fun-comp-air-duct-575-300

Air Duct

Product- and system requirements

  • Secure controlled airflow through engine compartment
  • Protection against air leakage to optimize the air conduct
  • Optimized inlet of fresh air to cool brakes and engine

Innovations

  • Innovative 2K tool concepts
  • Thin-wall technology
  • Use of recyled material
Secondary Bobbin
Secondary Bobbin

Secondary Bobbin

Product and system requirements

  • High thermal stability
  • Highest demand of production tolerances

Innovations

  • 2K – LSR (liquid silicon rubber) moulding
  • Fully automated visual tolerance control
Valve Block
mrkts-prod-fun-comp-valve-575-300

Valve Block

Product and system requirements

  • Compression proved housing
  • Pressure resistant welding

Innovations

  • Replacement of metal valve blocks
  • Multi core back technology (Tool technology)
  • Reduction of process steps