Decorative Solutions
Interior Decor Parts
Product- and system requirements
Interior decor parts
- High quality palstics surfaces for A, B, C trim pillars and lower instrument panel
- Interior trimparts with functional integration (airbag cover)
- Optimized gap design
Innovations
- Fully automated assembly of clips, mats etc.
- In moulded fabric to secure airbag function
- Compensatory tolerances
Sill Plates
Sill Plate
Product- and system requirements
- Back moulded sill plates with steel / aluminium foil
- High gloss surfaces (premium standard)
- Real metal optic (truth in material)
- Functional integration
- High resistance against environmental influences
- Weight reduction
Innovations
- Process integrated metal foil bending (tool technology)
Sill Plate
- Reduced complexity of supply chain
- CAD simulation of back moulded parts
Scuff Plate
Scuff Plate
Product- and system requirements
- Functional integration
- In mold plastic components with metal foils
- High stressed surfaces
Innovations
- Process integrated metal foil preforming (multilevel production processes)
- Lay out design of components by coupled simulations
- Simplified assembling
Garnish
Garnish
Product- and system requirements
- Class A surface without painting
- Noise damping
- Functional integration (loudspeaker, design bezels)
- Invisible parting line
Innovations
- Innovative tooling concepts
- Forced demolding
- Use of recyclate
Spray Element for Bath and Kitchen
Spray Element
Spray Element | Source: Hansgrohe
Product- and system requirements
- High gloss product surface (chromated)
- Invisible parting line
- Scroll-mode for water guides
- Prevention of calc accumulation
- Fully covered switch surfaces
- Minimized water use
Innovations
- 2K-LSR-spray
- Modular water guide concept
- Pressure optimized valves
- Integrated valve gates
Actuator Button
Actuator Button
Product- and system requirements
- High quality surface
- Metal feeling
Innovations
- Aluminium foil backmolded
- Small radii on edges
- Anti finger-print top coating
Handles
Handles
Product and system requirements
- Thick walled moulded part made by super transparent PMMA
- Injection moulding process to produce a part with strongly varying wall thickness (2 – 10 mm)
Innovations
- Insert with PVD coating
- Ultrasonic welding within direct viewing range
Fuel Filler Inlet
Fuel Filler Inlet
Product and system requirements
- Sealing
- Chemical resistance
- Compensation of BiW tolerances
Innovations
- 2K injection molding
- Paintable material for fuel filler cap
